Project Background
A major metal recycling plant in Indonesia was facing growing challenges in managing increasing volumes of mixed scrap metal, including steel, copper, aluminum, stainless steel, and automotive materials. The facility needed a high-capacity baling solution capable of compressing diverse scrap types into compact, transport-ready bales while maintaining high throughput. After evaluating suppliers across Asia, the client selected the Y81K-315 Hydraulic Scrap Metal Press Machine from our Y81 series for its robust construction, flexible configuration options, and proven performance in demanding industrial environments.
Solution Delivered
We supplied the Y81K-315 Hydraulic Scrap Metal Baler, a heavy-duty machine from the Y81 series designed for continuous industrial operation. The baler features hydraulic drive with semi-automatic PLC control, enabling both manual and automatic operation modes. With a nominal force range of 125 to 1,200 tons across the series, the Y81K-315 delivers the optimal pressing power for the client's material mix. The machine compresses scrap into compact shapes including square columns, cylinders, and octagons, with compression chamber dimensions and bale shapes fully customized to the client's specifications. Productivity ranges from 4 to 40 tons per shift depending on material type and configuration.
Key Machine Specifications
| Parameter | Specification |
|---|---|
| Product Series | Y81 Series Hydraulic Metal Baler |
| Model | Y81K-315 |
| Nominal Force Range | 125 Tons – 1,200 Tons |
| Drive Type | Hydraulic |
| Power Range | 15 KW – 270 KW |
| Voltage | 21.5 Mpa (Customizable) |
| Automation Grade | Semi-Automatic (PLC Control Optional) |
| Bale Shapes | Square Column, Cylinder, Octagon |
| Productivity | 4 – 40 Tons per Shift |
| Discharge Methods | Turning Over, Pushing Out, Forwarding Out, Manual Lifting |
Key Features & Advantages
- High-Capacity Processing: Handles up to 40 tons per shift, enabling the facility to manage large daily scrap volumes with consistent bale quality and density across steel, copper, aluminum, and stainless steel materials.
- Versatile Material Compatibility: Engineered to compress a wide range of scrap types including automotive materials, steel turnings, copper wire, aluminum profiles, and stainless steel offcuts, eliminating the need for multiple specialized machines.
- Flexible Control Options: Supports both manual operation and PLC automatic control, allowing operators to adjust the automation level based on production requirements and material characteristics.
- Multiple Discharge Configurations: Available turning over, pushing out, forwarding out, and manual lifting discharge methods, enabling seamless integration with the client's existing material handling and logistics setup.
- Power Supply Flexibility: Compatible with diesel engine operation for locations with unstable electrical supply, ensuring uninterrupted production in remote or off-grid sites.
- No Foundation Fixing Required: The machine does not require foot screw fixing to the floor, simplifying installation and allowing operational layout flexibility.
- Fully Customizable: Compression chamber dimensions, bale shapes, and discharge methods can be tailored to match specific material types and output requirements, ensuring optimal performance for each unique application.
Commercial & After-Sales
| Term | Details |
|---|---|
| Minimum Order Quantity | 1 Set |
| Payment Terms | 30% T/T In Advance |
| Supply Capacity | 10 Sets per Month |
| Packaging | Seaworthy Packing |
| After-Sales Service | Engineers Available for Overseas Service |
Results & Benefits
Following installation and commissioning, the Indonesian plant has realized significant operational gains:
- Dramatic Throughput Increase: Processing up to 40 tons per shift has enabled the facility to scale operations and handle growing scrap intake without adding labor or expanding floor space.
- Transportation Cost Reduction: Compressed bales in square column and cylinder shapes maximize container utilization, substantially reducing shipping costs per ton of processed material.
- Storage Optimization: Uniform, compact bales stack efficiently, improving warehouse organization and freeing up operational space for additional processing activities.
- Improved Downstream Value: Consistent bale density and clean presentation enhance the resale value of processed scrap to smelters and foundries across Southeast Asia.
- Operational Resilience: The diesel engine compatibility provides a reliable backup power option, ensuring continuous production even during grid instability.
Client Feedback
The Indonesian client has reported high satisfaction with the Y81K-315's performance and reliability. They particularly praised the machine's ability to handle diverse scrap materials without requiring adjustments between batches, the semi-automatic PLC control that simplifies operator training, and the multiple discharge options that integrate seamlessly with their downstream logistics. The availability of overseas engineering support was also highlighted as a key factor in their purchase decision, providing confidence in long-term operational continuity.
Conclusion
This successful deployment in Indonesia demonstrates the Y81K-315 Hydraulic Scrap Metal Press Machine as a powerful and versatile solution for high-volume metal recycling operations. With 125–1,200 ton nominal force capability, multi-shape bale output, flexible power and control configurations, and comprehensive after-sales support, the Y81 series delivers measurable ROI through enhanced throughput, reduced logistics costs, and improved material handling efficiency. The project stands as a strong reference for metal recyclers and steel plants throughout Southeast Asia seeking to upgrade their scrap processing infrastructure.